Can You Take Electric Bikes on Planes?

Airlines strictly regulate what you can bring aboard, and lithium-ion batteries in long distance electric bikes are a safety concern. These batteries can cause dangerous fires, with 60 reported incidents in 2023 alone.

As a result, airlines often ban electric bikes or require the battery to be removed. Battery capacity limits (160 Wh) are often exceeded by long distance electric bike batteries.

Flying with your long distance electric bike can be difficult, but we’ll share tips and alternatives for traveling with your bike later in this article.

Airline Restrictions on Electric Bikes

Many major airlines, including Delta, American Airlines, and United, have specific guidelines about what you can and cannot bring on board. The primary concern with flying an electric bicycle is the lithium-ion battery that powers it.

Lithium-ion batteries are considered hazardous materials by airlines and aviation authorities.

The size of the battery largely determines whether or not you can bring your electric bike on the plane.

Generally, airlines allow batteries up to 300 watt-hours (Wh) in checked luggage, but anything larger than this typically needs to be shipped separately.

What Size Battery Is Safe for Air Travel

The battery capacity is the most important factor when flying with an electric bicycle. Lithium-ion batteries that exceed 300 Wh are prohibited from being carried on commercial flights. If your electric bike has a battery with a capacity greater than 300 Wh, you may need to disassemble the bike and ship the battery separately.

• Small eBikes (under 300 Wh): Generally, these can be carried either in checked luggage or as a carry-on, depending on the airline.

• Larger eBikes (over 300 Wh): These typically require the battery to be removed and shipped separately via a specialized courier or freight service.

If you’re traveling with a fat tire electric bike, it's crucial to verify the battery specifications, as these bikes tend to have larger batteries.

SEE ALSO Ideal Electric Bike Battery For Longer And Smoother Rides

How to Prepare Your Electric Bike for Air Travel

Properly preparing your electric bike for air travel will ensure that it meets airline requirements and minimizes the risk of damage.  

1. Disassemble the Bike: Some airlines may require you to disassemble your electric bicycle before checking it in. Remove the battery and store it separately, especially if it exceeds 100 Wh.

2. Packaging Your Bike: It is advisable to use a bike box specifically designed for air travel. These boxes offer ample protection against rough handling. Many airlines provide special bike boxes for a fee, but you can also purchase one online.

3. Removing the Battery: If your electric bike has a large battery, most airlines will only allow you to take it in your carry-on luggage. Make sure the battery is discharged to about 30% to meet airline regulations. Tape the battery terminals to prevent any accidental short-circuiting.

4. Labeling: For ease of identification, label your bike box with your contact information and a note about the contents. If you're shipping the battery separately, ensure that it's properly labeled as hazardous material.

Special Considerations for International Flights

Traveling internationally with an electric bike can add another layer of complexity. While domestic flights in the U.S. typically follow similar rules, international regulations may vary significantly.  

• Check Local Regulations: Before booking an international flight, research the regulations for the specific country. Some destinations may restrict the import of electric bikes with larger batteries, while others might require specific certification for your battery.

• International Shipping: For long distance travel, using a specialized courier service like FedEx or DHL to ship your electric bike and its battery separately might be a more reliable option than relying on airlines.

Alternatives to Flying with Your Electric Bike

If flying with your electric bicycle proves to be too complicated or expensive, consider other options for transporting it:

1. Shipping Services: Major shipping services can handle the transport of your electric bike. Ensure that you select a service that specializes in bikes, as this ensures better protection during transport.

2. Renting an Electric Bike: If you're traveling to a location that offers bike rentals, renting an electric bicycle upon arrival can be a convenient and hassle-free alternative..

Conclusion

If you're unsure, always contact your airline well in advance to confirm the details. For longer trips, consider alternatives like shipping your electric bike or renting one at your destination. With the right preparation, you can enjoy the freedom of traveling with your electric bike wherever you go.

FAQs

Can I take my electric bike as checked luggage?

Yes, you can, but you must ensure that the battery complies with the airline’s restrictions. Batteries over 300 Wh must be removed and shipped separately.

How do I know if my bike’s battery is compliant?

Check the battery’s specifications, usually found on a label on the battery itself or in the bike’s manual. If the battery exceeds 300 Wh, it must be shipped separately.

Can I bring my electric bike’s battery in my carry-on?

Yes, if the battery is under 100 Wh or 300 Wh depending on the airline, it can be carried in your carry-on luggage. However, ensure the battery is fully discharged to about 30%.